The saw-tooth disperser is a standard workhorse used in the manufacture of paints, inks, chemicals, plastics,adhesives and other products. It is an economical and simple piece of mixing equipment with the primary purpose of incorporating powders into liquid and breaking down agglomerates to products a stable dispersion.Often, it functions a "pre-mixer" wherein the resulting mixture is further processed or milled in a downstream polishing step to produce the final dispersion.
The rotor stator is more commonly used for emulsification and particle size reduction due to the high shear conditions it develops. It is important to note that this reduction of "particle size" most commonly includes. Except with highly friable material, it is rarely the case that primary particles are broken down in a rotor stator mixer, even in special ultra-high shear designs that run up to 1000-18000frm.
Certain rotor stator mixers are equipped for sub-surface powder induction which simplifies material handling and eliminates issues of floating powders and ducting in the plant atmosphere. This method of high speed mixing is ideal for processing solids that tend to form lumps or "fish eyes" upon contact with liquid.
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