Working process of vacuum homogenizing emulsifier

Apr 28, 2021

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The vacuum homogenizing emulsifier is used to mix solid-liquid, liquid-liquid, and a small amount of liquid and powder properties. Today, let’s take a look at how Guangzhou Yeto Machinery’s vacuum homogenizing emulsifier deal with the materials from materials to finished products.

The initial treatment of the material: First, do an initial treatment of the material department. In the set water-oil pot.he vacuum homogenizing emulsifier can cool or heat the material.

Vacuum suction: The pretreated material in the water and oil can be sucked into the emulsification pot through the conveying pipeline in the vacuum state, and then mixed.

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Cooling and heating: Because there is an insulation layer outside the inter-layer, cooling water can be introduced into the inter-layer to cool the object, and the operation is convenient. There are usually two heating methods. One is to use steam heating for physical heating, which can automatically control the heating temperature. The other is electric heating, which uses electric heating tubes to heat the water or heat transfer oil in the emulsified inter-layer to achieve the purpose of heating the material.

Stirring: The agitator is designed to be simulated by a computer program. It is usually combined by the center mixing and frame-type wall-scraping stirring. Through the center agitation at the upper end of the emulsification tank, the scraper adapts to the shape of the mixing tank throughout the entire process, and scrapes the stickiness of the wall without dead corners. At the same time, a new interface is generated at the same time for the captured material, and then it is cut, compressed, and folded by the rotating blade, so that the material is continuously transported to the vacuum homogenizing emulsifier.

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Homogenization: After mixing and stirring the material, it is sent down to the homogenizer under the pot body. After the high-speed rotating cutting wheel and the fixed cutting sleeve, the process of strong shearing, impact, turbulence, etc. It is cut in the shearing seam and quickly broken into 200nm-1um particles. Homogeneous stirring and leaf stirring can be used separately or at the same time according to their own processing requirements.

Deaeration: Because the emulsification is processed in a vacuum state. The bubbles generated during stirring can be removed in time, which greatly improves the quality of the material.

Discharge: Since the lid of the emulsification pot is automatically lifted, the discharging mode of the material can be the tilting and tilting type of the emulsification tank, or the bottom valve pipe can be used to discharge the material.

For more detailed information about the operation mode of the high-shear air-mass emulsifier equipment, please contact Guangzhou Yeto Machinery Co., Ltd.